Available in online access and print formats, or as a bundle of both.
This Kawasaki Motorcycle Manual is 344 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Warning labels / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Four-stroke operating principles / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine leakdown test / Leak-down tester / Clutch / Gear shift linkage and transmission / Brakes CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride inspection / Break in / Engine oil and filter change / Fork oil change / Air filter / Cable lubrication / Drive chain cleaning and lubrication / Air filter housing draining / Muffler and spark arrestor cleaning / Balancer chain tensioner adjustment / Carburetor float chamber draining / Cooling system inspection / Drive chain adjustment / Throttle and clutch cable adjustment / Brake pedal adjustment / Idle speed and mixture adjustment / Engine timing check / Compression check / Spark plug plugs / Specifications CHAPTER FOUR / ENGINE TOP END Exhaust system / Cylinder head cover / Camshafts cam shafts camshaft shaft / Cam chain tensioner / Cylinder head / Valves / Cylinder / Piston / Piston rings / Specifications CHAPTER FIVE / ENGINE LOWER END Engine removal installation / Cam chain lower guide / Left crankcase crank case cover / Engine balancer / Crankcase crank case / Seal replacement / Crankshaft crank shaft / Specifications CHAPTER SIX / CLUTCH / GEARSHIFT GEAR SHIFT LINKAGE AND LUBRICATION SYSTEM Right crankcase cover / Clutch / External gear shift linkage / Oil pump / Primary drive gear / Clutch cable replacement / Kick starter kickstarter / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Input shaft / Output shaft / Transmission inspection / Specifications CHAPTER EIGHT / FUEL SYSTEM Carburetor carb / Cleaning inspection adjustment / Float / Fuel valve / Evaporative emissions control system / Air filter housing / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Resistance testing / Continuity testing / Alternator / Stator and pickup pick up coil / Rotor and starter clutch / Starter / Ignition system / Lighting system / Fan / Water temperature gauge and sending unit / Turn signal relay / Start button / Kill switch / Specifications CHAPTER TEN / COOLING SYSTEM Safety precautions / Radiator / Fan / Thermostat / Water pump / Specifications CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Speedometer drive unit / Front and rear wheel wheels / Hub hubs / Rim and spoke service / Drive chain / Sprocket / Specifications CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Steering head and stem / Front forks / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Link-type suspension system / Shock absorber / Linkage / Swingarm / Specifications CHAPTER FOURTEEN / BRAKES Brake pad removal installation / Front and rear caliper / Master cylinder / Brake pedal / Brake fluid bleeding / Specifications CHAPTER FIFTEEN / BODY Side covers / Seat / Fuel tank / Radiator covers / Skid plate / Front fender / Fairing / Sub frame / Specifications COLOR WIRING DIAGRAMS Models covered: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 KLR650 KLR 650 Dual Sport Dualsport Clymer Manuals Kawasaki KLR650 Manual Clymer Manuals Kawasaki KLR650 Online Manual
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